Bicycle Wheel Construction

©2002 Winston Mitchell

Introduction

Here is a simple tutorial that shows one method of constructing a bicycle wheel. Comments and suggestions are most welcome. Please post them, or any questions you have about this material, on the TurboCAD User Forum.

Download: PDF version of this page (115KB)

Tools used in this exercise

This tutorial uses only five tools: the Circle Center and Point tool, the Point tool, the Radial Copy tool, the Linear Copy tool, and the 3D Polyline tool.

Step-by-step

Preparation: setup the Point tool so that it uses the circle variant with a 0.5" diameter.

  1. Using an ISO-SE view, begin by drawing a 14" radius circle at the origin to represent the wheel rim, a 1" radius circle at the origin to represent one end of the hub, and a small circle on the y-axis near the edge of the hub to represent a hub spoke-hole.
    BicycleWheel1.gif
  2. Complete the end of the hub by radial copying the small hole about the hub center.
    Define the center by center-snapping the hub, Sets = 18, Angle = 20, +Rot = 20.
    BicycleWheel2.gif
  3. Select the hub and its holes and move them to z=-1 with the Inspector Bar.
    BicycleWheel3.gif
  4. To create the other end of the hub, linear copy the hub end to Z = 2.
    (X-step = 0, Y-step = 0, Z-step = 2, and Sets = 2).
    While the lower hub is still selected, rotate it 10° with the Inspector Bar.
    (Rot Z = 10).
    BicycleWheel4.gif
  5. Now define a spoke location on the rim by quadrant-snapping a point on the large circle.
    BicycleWheel5.gif
  6. Finish the rim by radial copying the point you just drew.
    Define the center by center-snapping the rim, Sets = 36, Angle = 10, +Rot = 10.
    BicycleWheel6.gif
  7. Using a top view, draw four spokes.
    Start by snapping a 3D Polyline to the center of the upper hub spoke-hole that lies on the Y-axis and the point on the rim shown in the image below.
    Repeat for the other hole that lies on the Y-axis.
    Similarly, draw the spokes for the holes that lie in the X-axis.
    BicycleWheel7.gif
  8. Finally, using an ISO-SE view, select the four spokes and radial copy them.
    Define the center by center-snapping the rim, Sets = 9, Angle = 40, +Rot = 40.
    BicycleWheel8.gif

Revisions:

12/21/02
Original post.
1/4/03
Added missing instruction in step 4. Thank you user, Terry Floyd.

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